Bitumen Grades Explained: Difference Between 40/60, 60/70 and 80/100 Bitumen
What is the difference between 40/60, 60/70 and 80/100 bitumen?
The main difference between 40/60, 60/70 and 80/100 bitumen is the penetration value. Lower penetration grades such as 40/60 are harder, while higher penetration grades such as 80/100 are softer. Bitumen 60/70 provides a balanced middle range and is widely used in asphalt and road construction.
Choosing the right bitumen grade depends on climate, traffic load, pavement design, asphalt mix design, project specifications, and purchasing conditions.
Penetration grade bitumen is one of the most widely used classifications for paving-grade bitumen in road construction and asphalt production. The grading system is based on the penetration value of bitumen, which indicates the relative hardness or softness of the material under standardized testing conditions.
Among the most common penetration grades are bitumen 40/60, bitumen 60/70, and bitumen 80/100. Each grade has different behavior in terms of hardness, flexibility, temperature sensitivity, deformation resistance, and suitability for different pavement conditions.
This guide compares 40/60, 60/70 and 80/100 bitumen to help contractors, asphalt producers, engineers, traders, and B2B buyers understand how to select the right bitumen grade for road construction and infrastructure projects.
Key Takeaways About Bitumen Grades
| Key Point |
Summary |
| 40/60 |
Harder penetration grade, often considered for heavy traffic and hotter conditions. |
| 60/70 |
Medium-consistency grade with balanced performance and wide use in road construction. |
| 80/100 |
Softer grade with greater flexibility, often considered for cooler or specific project conditions. |
| Main test |
Penetration value is commonly measured according to ASTM D5/D5M. |
| Selection factor |
Grade selection should follow climate, traffic load, pavement design, asphalt mix requirements, and project specifications. |
What Are Penetration Grade Bitumens?
Penetration grade bitumens are classified according to the penetration value of the bitumen sample. This value is measured under standardized laboratory conditions and gives an indication of the material’s relative consistency, hardness, and softness.
This grading method is widely used in asphalt production and road construction because it provides a practical way to compare different paving-grade bitumens. Grades such as 40/60, 60/70 and 80/100 are used to describe bitumen behavior in terms of penetration range.
A lower penetration value generally means harder bitumen, while a higher penetration value means softer bitumen. However, the right grade is not always the hardest or the softest grade. It is the grade that best matches the project’s climate, pavement design, traffic load, and technical specification.
Understanding Penetration Value in Bitumen
The penetration value is commonly determined using the standard needle penetration test described in ASTM D5/D5M. The test measures how deeply a standard needle penetrates into a bitumen sample under defined temperature, load, and time conditions.
In simple terms, lower penetration means harder bitumen, and higher penetration means softer bitumen. This is why bitumen 40/60 is harder than 60/70, while bitumen 80/100 is softer than 60/70.
Comparison Between 40/60, 60/70 and 80/100 Bitumen
| Property |
Bitumen 40/60 |
Bitumen 60/70 |
Bitumen 80/100 |
| Penetration (0.1 mm) |
40–60 |
60–70 |
80–100 |
| Relative hardness |
High |
Medium |
Lower |
| Flexibility |
Lower |
Balanced |
Higher |
| Temperature resistance |
High |
Medium-High |
Medium |
| Rutting resistance |
High |
Medium-High |
Medium |
| Typical climate |
Hot |
Moderate |
Cooler |
| Common road use |
Heavy-duty pavements |
General road construction |
Specific cooler-climate applications |
This table provides a general comparison. Final grade selection should always be verified against project specifications, climate conditions, traffic load, asphalt mix design, and engineering requirements.
Bitumen 40/60: Characteristics and Applications
Bitumen 40/60 is a relatively hard penetration grade bitumen. Because of its lower penetration value, it may provide greater resistance to permanent deformation and rutting under heavy traffic and elevated pavement temperatures.
Common applications may include heavy-traffic roads, industrial zones, highways, container terminals, and projects that require higher stiffness. However, lower flexibility can be a limitation in colder environments or projects where cracking resistance is more important.
Bitumen 60/70: The Most Widely Used Grade
Bitumen 60/70 is one of the most commonly used paving grades in asphalt production and road construction. Its popularity comes from its balanced combination of stiffness, flexibility, workability, and availability.
For many standard road construction projects, bitumen 60/70 provides suitable performance under a wide range of traffic and climate conditions. For a more detailed technical review, read What Is Bitumen 60/70?
Bitumen 80/100: Softer Grade for Specific Conditions
Bitumen 80/100 has a higher penetration value and is therefore softer than both 40/60 and 60/70 grades. Its greater flexibility may be useful under specific environmental and pavement design conditions.
This grade may be considered for moderate traffic roads, certain cooler regions, and applications requiring greater flexibility. However, under high-temperature or heavy-traffic conditions, softer grades may have lower resistance to deformation.
Which Bitumen Grade Is Harder?
Among 40/60, 60/70 and 80/100 bitumen, 40/60 is the hardest grade and 80/100 is the softest. Bitumen 60/70 stands between them and provides a balanced performance range.
- 40/60: Hardest among the three
- 60/70: Medium and balanced
- 80/100: Softest among the three
Which Bitumen Grade Is Better for Hot Climates?
In warmer climates and high pavement temperature conditions, harder grades generally provide better resistance to rutting and permanent deformation. Bitumen 40/60 may be considered for hot and heavy-duty conditions, while bitumen 60/70 can be suitable for many warm and moderate climates.
Bitumen 80/100 may be less suitable for heavy traffic in hot climates unless project specifications or pavement design justify its use. Final grade selection should always be based on technical evaluation.

How Bitumen Grade Affects Bitumen Price
Bitumen grade can influence pricing because different grades may have different demand levels, production planning requirements, regional preferences, and project specifications. However, grade is only one part of the final price.
A complete quotation should also include packaging type, order volume, delivery location, transportation, technical documentation, payment terms, and quotation validity. For a detailed pricing guide, read Bitumen Price in Iran.
Choosing the Right Bitumen Grade for Road Construction
| Project Condition |
Possible Grade to Consider |
| Heavy traffic highways |
40/60 or 60/70 depending on design |
| General road construction |
60/70 |
| Municipal roads |
60/70 |
| Cooler climate applications |
80/100 may be considered |
| Industrial roads |
40/60 or project-specific grade |
Important Technical Note
The table above is a simplified guide. The final grade must be selected based on project specifications, climate conditions, traffic loading, pavement design, asphalt mix design, and laboratory requirements.
How to Compare Bitumen Grades Before Purchasing
Before selecting a bitumen grade, buyers should evaluate both technical and commercial factors. A professional purchasing decision should not be based only on the grade name or the lowest price.
- Penetration value
- Softening point
- Ductility
- Flash point
- Certificate of Analysis
- Packaging type
- Delivery conditions
- Supplier reliability
About Dejpa Bitumen Manufacturing Company
Dejpa is active in bitumen production, quality control, and B2B bitumen supply. The company provides different bitumen products including penetration grade bitumen, polymer modified bitumen, bitumen emulsion, and other industrial bitumen grades according to technical and commercial requirements.
For professional buyers, Dejpa focuses on clear product information, laboratory control, supply coordination, and practical support for more informed bitumen procurement decisions.
Technical Review and Industry References
This article was prepared based on practical B2B bitumen procurement considerations, technical classification of penetration grade bitumen, laboratory quality-control parameters, and internationally recognized test methods for bituminous materials.
The topics discussed in this article are aligned with ASTM D5/D5M, AASHTO M20, Asphalt Institute technical publications, and FHWA asphalt binder guidance. Final grade selection should always be verified against project specifications, climate conditions, traffic requirements, and engineering design criteria.
FAQs About Bitumen Grades
What is penetration grade bitumen?
Penetration grade bitumen is classified according to the penetration value measured under standardized laboratory conditions. It is commonly used in asphalt production and road construction.
What is the difference between 40/60 and 60/70 bitumen?
Bitumen 40/60 has lower penetration and is harder, while bitumen 60/70 has higher penetration and offers a more balanced combination of stiffness and flexibility.
Is 40/60 harder than 60/70?
Yes. Bitumen 40/60 is harder than bitumen 60/70 because it has a lower penetration range.
Is 80/100 softer than 60/70?
Yes. Bitumen 80/100 has a higher penetration range and is softer than bitumen 60/70.
Which bitumen grade is most commonly used?
Bitumen 60/70 is among the most commonly used penetration grades for asphalt production and road construction because it provides balanced performance in many project conditions.
Which grade is better for highways?
Highway projects may use 40/60 or 60/70 depending on traffic load, climate, pavement design, and project specifications. The final grade should be selected by technical evaluation.
How does bitumen grade affect price?
Bitumen grade can influence price through demand, production planning, regional specifications, and supply availability. However, packaging, order volume, delivery terms, and technical documents also affect the final quotation.
Conclusion
Bitumen 40/60, 60/70 and 80/100 are widely used penetration-grade bitumens, each offering different performance characteristics. Bitumen 40/60 provides greater hardness and rutting resistance, bitumen 60/70 offers balanced performance for general road construction, and bitumen 80/100 provides greater flexibility for specific climate and engineering conditions.
The best grade depends on climate, traffic loading, pavement design, asphalt mix requirements, and project specifications. Buyers should evaluate technical specifications, laboratory data, delivery conditions, packaging, and supplier reliability before making purchasing decisions.
For broader pricing considerations, buyers can also review the Iran Bitumen Price Guide and product-specific guides such as Bitumen 60/70 and Bitumen 40/60.
References